MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
MT
Revision: July 2005 2005 Maxima
PRECAUTIONS .......................................................... 3
Caution ..................................................................... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 6
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
DESCRIPTION ............................................................ 8
Cross-sectional View ................................................ 8
DOUBLE-CONE SYNCHRONIZER ...................... 9
TRIPLE-CONE SYNCHRONIZER ........................ 9
REVERSE GEAR .................................................. 9
M/T OIL ..................................................................... 10
Replacement .......................................................... 10
DRAINING ........................................................... 10
FILLING ............................................................... 10
Checking ................................................................ 10
OIL LEAKAGE AND OIL LEVEL ......................... 10
SIDE OIL SEAL .........................................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
POSITION SWITCH .................................................. 12
Checking ................................................................ 12
BACK-UP LAMP SWITCH .................................. 12
PARK/NEUTRAL POSITION SWITCH ............... 12
CONTROL LINKAGE ............................................... 13
Removal and Installation of Control Device and
Cable ...................................................................... 13
Cable Adjustment ................................................... 14
AIR BREATHER HOSE ............................................ 15
Removal and Installation ........................................ 15
TRANSAXLE ASSEMBLY ........................................ 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 18
Component Parts ................................................... 19
CASE AND HOUSING COMPONENTS ............. 19
GEAR COMPONENTS ....................................... 20
SHIFT CONTROL COMPONENTS .....................22
FINAL DRIVE COMPONENTS (RS6F51A) ......... 23
FINAL DRIVE COMPONENTS (RS6F51H) ........24
Disassembly and Assembly ....................................24
DISASSEMBLY ...................................................24
ASSEMBLY .........................................................28
Adjustment .............................................................. 35
INPUTSHAFT END PLAY ...................................35
DIFFERENTIAL SIDE BEARING PRELOAD ......36
MAINSHAFT END PLAY .....................................37
REVERSE IDLER GEAR END PLAY ..................38
INPUT SHAFT AND GEARS ....................................40
Disassembly and Assembly ....................................40
DISASSEMBLY ...................................................40
INSPECTION AFTER DISASSEMBLY ................ 41
ASSEMBLY .........................................................43
MAINSHAFT AND GEARS .......................................48
Disassembly and Assembly ....................................48
DISASSEMBLY ...................................................48
INSPECTION AFTER DISASSEMBLY ................ 49
ASSEMBLY .........................................................51
REVERSE IDLER SHAFT AND GEARS ..................57
Disassembly and Assembly ....................................57
DISASSEMBLY ...................................................57
INSPECTION AFTER DISASSEMBLY ................ 57
ASSEMBLY .........................................................58
FINAL DRIVE (RS6F51A) .........................................59
Disassembly and Assembly ....................................59
PRE-INSPECTION ..............................................59
DISASSEMBLY ...................................................59
INSPECTION AFTER DISASSEMBLY ................ 60
ASSEMBLY .........................................................60
FINAL DRIVE (RS6F51H) .........................................63
Disassembly and Assembly ....................................63
DISASSEMBLY ...................................................63
INSPECTION AFTER DISASSEMBLY ................ 63
ASSEMBLY .........................................................63
SHIFT CONTROL .....................................................65
Inspection ...............................................................65
SHIFT FORK .......................................................65