Nissan Maxima Workshop Manual 2003 (3) PDF

BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS ...............................................................4
Supplemental Restraint System (SRS) ?AIR
BAG? and ?SEAT BELT PRE-TENSIONER?...............4
Precautions for Brake System.....................................4
Wiring Diagrams and Trouble Diagnosis.....................5
PREPARATION ...............................................................6
Commercial Service Tools...........................................6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................7
NVH Troubleshooting Chart.........................................7
ON-VEHICLE SERVICE ..................................................8
Checking Brake Fluid Level.........................................8
Checking Brake Line ...................................................8
Changing Brake Fluid..................................................8
Brake Burnishing Procedure........................................8
Bleeding Brake System...............................................9
BRAKE HYDRAULIC LINE...........................................10
Hydraulic Circuit.........................................................10
Removal.....................................................................10
Inspection...................................................................11
Installation..................................................................11
BRAKE PEDAL AND BRACKET..................................12
Removal and Installation...........................................12
Inspection...................................................................12
Adjustment.................................................................12
MASTER CYLINDER (TOKICO)...................................14
Removal.....................................................................14
Disassembly...............................................................15
Inspection...................................................................15
Assembly ...................................................................15
Installation..................................................................16
MASTER CYLINDER [BOSCH (NABCO)] ...................17
Removal.....................................................................17
Disassembly...............................................................18
Inspection...................................................................18
Assembly ...................................................................18
Installation..................................................................19
BRAKE BOOSTER........................................................20
On-vehicle Service.....................................................20
OPERATING CHECK
...............................................20
AIRTIGHT CHECK
...................................................20
Removal.....................................................................20
Inspection...................................................................20
OUTPUT ROD LENGTH CHECK
..............................20
Installation..................................................................20
VACUUM HOSE.............................................................22
Removal and Installation...........................................22
Inspection...................................................................22
HOSES AND CONNECTORS
...................................22
CHECK VALVE
........................................................22
FRONT DISC BRAKE ...................................................23
Component ................................................................23
Pad Replacement......................................................23
Removal.....................................................................24
Disassembly...............................................................24
Inspection...................................................................25
CALIPER
.................................................................25
ROTOR
...................................................................25
Assembly ...................................................................26
Installation..................................................................26
REAR DISC BRAKE......................................................27
Component ................................................................27
Pad Replacement......................................................27
Removal.....................................................................29
Disassembly...............................................................30
Inspection...................................................................31
CALIPER
.................................................................31
ROTOR
...................................................................31
Assembly ...................................................................32
Installation..................................................................34
PARKING BRAKE CONTROL (CENTER LEVER
TYPE).............................................................................35
Components...............................................................35
Removal and Installation...........................................35
Inspection...................................................................35
Adjustment.................................................................36
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
ST
RS
BT
HA
SC
EL
IDX