Nissan 350Z Workshop Manual 2003 (8) PDF

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION
A
B
BR
BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) ?AIR BAG? and ?SEAT BELT PRE-TEN-
SIONER? .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
Inspection and Adjustment ....................................... 6
PLAY AND CLEARANCE BETWEEN THE
BRAKE PEDAL AND FLOOR PANEL WITH
PEDAL DEPRESSED. .......................................... 6
ADJUSTMENT ...................................................... 7
Removal and Installation .......................................... 7
COMPONENT PARTS DRAWING ........................ 7
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 8
BRAKE FLUID ............................................................ 9
On-board Inspection ................................................. 9
LEVEL CHECK ..................................................... 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10
BRAKE PIPING AND HOSE .....................................11
Hydraulic Circuit ......................................................11
Removal and Installation of the Front Brake Piping
Brake Hose (Vehicles With CLZ25VD Caliper) .......11
REMOVAL ............................................................11
INSTALLATION ....................................................11
Removal and Installation of the Front Brake Piping
Brake Hose (Vehicles With brembo OPB27VA Cal-
ipers) ...................................................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of the Rear Brake Piping
Brake Hose (With AD14VE Calipers) ..................... 12
REMOVAL ...........................................................12
INSTALLATION ...................................................13
Removal and Installation of the Rear Brake Piping
Brake Hose (With brembo OPB13VB Calipers) .....13
REMOVAL ...........................................................13
INSTALLATION ................................................... 13
Inspection After Installation .................................... 13
BRAKE MASTER CYLINDER ..................................14
On-board Inspection ...............................................14
LEAK INSPECTION ............................................14
Removal and Installation ........................................14
REMOVAL ...........................................................14
INSTALLATION ................................................... 14
Components ........................................................... 15
Disassembly and Assembly ....................................15
MODELS WITHOUT VDC ...................................15
MODELS WITH VDC .......................................... 18
BRAKE BOOSTER ...................................................22
On-Vehicle Service .................................................22
OPERATING CHECK .......................................... 22
AIRTIGHT CHECK ..............................................22
Removal and Installation ........................................22
REMOVAL ...........................................................23
INSPECTION AFTER REMOVAL .......................23
INSTALLATION ................................................... 23
VACUUM LINES .......................................................24
Removal and Installation ........................................24
Inspection ............................................................... 24
VISUAL INSPECTION .........................................24
CHECK VALVE INSPECTION ............................. 24
FRONT DISC BRAKE (CLZ25VD TYPE) .................25
On-board Inspection ...............................................25
PAD WEAR INSPECTION ...................................25
Components ........................................................... 25
Removal and Installation of Brake Pad .................. 26
REMOVAL ...........................................................26
INSTALLATION ................................................... 26
Removal and Installation of Caliper Assembly .......27
REMOVAL ...........................................................27