Nissan 350Z Workshop Manual 2003 (36) PDF

RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION
A
B
RFD
REAR FINAL DRIVE
PREPARATION ........................................................... 2
Special Service Tools ............................................... 2
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
FRONT OIL SEAL ...................................................... 6
Removal and Installation .......................................... 6
REMOVAL ............................................................. 6
INSTALLATION ..................................................... 7
SIDE OIL SEAL .......................................................... 8
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 8
REAR FINAL DRIVE ASSEMBLY ............................ 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ....................................................11
Components ........................................................... 12
R200 2?PINION .................................................. 12
R200V VISCOUS ................................................ 14
Pre-Inspection ........................................................ 15
TOTAL PRELOAD ............................................... 15
RING GEAR TO DRIVE PINION BACKLASH .... 15
RING GEAR RUNOUT ........................................ 15
TOOTH CONTACT .............................................. 15
Disassembly and Assembly ................................... 16
REMOVAL OF DIFFERENTIAL CASE ASSEM-
BLY ...................................................................... 16
REMOVAL OF DRIVE PINION ASSEMBLY ....... 17
DISASSEMBLY OF DIFFERENTIAL CASE
ASSEMBLY (R200 2?PINION) ............................18
DISASSEMBLY OF DIFFERENTIAL CASE
ASSEMBLY(R200V) ............................................ 20
INSPECTION ......................................................21
ADJUSTMENT OF DIFFERENTIAL CASE (R200
2?PINION) ...........................................................21
ADJUSTMENT OF DIFFERENTIAL CASE
(R200V) ...............................................................22
SIDE BEARING PRELOAD .................................23
PINION GEAR HEIGHT ...................................... 24
TOOTH CONTACT ..............................................27
ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
BLY (R200 2?PINION) .........................................28
ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
BLY (R200V) ........................................................ 29
INSTALLATION OF DRIVE PINION ASSEMBLY ...30
INSTALLATION OF DIFFERENTIAL CASE
ASSEMBLY .........................................................31
SERVICE DATA AND SPECIFICATIONS (SDS) ......34
General Specifications ............................................34
Ring Gear Runout ................................................... 34
Side Gear Adjustment ............................................34
AVAILABLE SIDE GEAR THRUST WASHERS ...34
Drive Pinion Height Adjustment ..............................35
AVAILABLE PINION HEIGHT ADJUSTING
WASHERS ..........................................................35
Drive Pinion Preload Adjustment ............................35
Side Bearing Preload Adjustment ...........................35
SIDE BEARING ADJUSTING WASHERS ..........35
Total Preload Adjustment ........................................35